chore: improve thv and secrets logs (#892)

* chore: improve thv and secrets logs

* leftover

* chore: catpure only errors

* test: upgrade stdio config

Author: peppescg

main/src/tests/toolhive-manager.test.ts

@@ -153,7 +153,7 @@ describe('toolhive-manager', () => {
           expect.stringMatching(/--port=\d+/),
         ]),
         {
-          stdio: 'ignore',
+          stdio: ['ignore', 'ignore', 'pipe'],
           detached: false,
         }
       )
@@ -276,7 +276,7 @@ describe('toolhive-manager', () => {
           expect.stringMatching(/--port=\d+/),
         ]),
         {
-          stdio: 'ignore',
+          stdio: ['ignore', 'ignore', 'pipe'],
           detached: false,
         }
       )

main/src/toolhive-manager.ts

@@ -128,7 +128,7 @@ export async function startToolhive(tray?: Tray): Promise<void> {
       `--port=${toolhivePort}`,
     ],
     {
-      stdio: 'ignore',
+      stdio: ['ignore', 'ignore', 'pipe'],
       detached: false,
     }
   )
@@ -139,6 +139,17 @@ export async function startToolhive(tray?: Tray): Promise<void> {
     updateTrayStatus(tray, !!toolhiveProcess)
   }
 
+  // Capture and log stderr
+  if (toolhiveProcess.stderr) {
+    log.info(`[ToolHive] Capturing stderr enabled`)
+    toolhiveProcess.stderr.on('data', (data) => {
+      const output = data.toString().trim()
+      if (output) {
+        log.error(`[ToolHive stderr] ${output}`)
+      }
+    })
+  }
+
   toolhiveProcess.on('error', (error) => {
     log.error('Failed to start ToolHive: ', error)
     Sentry.captureMessage(

renderer/src/routes/__root.tsx

@@ -34,7 +34,13 @@ async function setupSecretProvider(queryClient: QueryClient) {
         await createEncryptedProvider()
       }
     })
-    .catch(createEncryptedProvider)
+    .catch((err) => {
+      log.info(
+        'Error setting up secret provider, creating encrypted provider',
+        JSON.stringify(err)
+      )
+      return createEncryptedProvider()
+    })
 }
 
 function RootComponent() {